At What Height is Fall Protection Required?

At What Height is Fall Protection Required?

Every safety professional wishes there was a simple answer.

One height across all tasks and industries would certainly make enforcement easier, but this is not the case. OSHA’s intent is to keep people safe across most industries, however, keep in mind that local building codes such as Cal-OSHA, contracts, and/or site policies can exceed the regulatory requirements.

The Basics

There are two starting points that once reached, require fall protection. According to OSHA, these heights are:

  • General Industry requires fall protection for any worker over 4’. 1910.28(b)(1)(i)

  • Construction requires fall protection for any worker over 6’. 1926.501(b)(1)

This means that at any point your employees are exposed to heights equal to or greater than these, they must have some sort of protection to mitigate the risk of falling from height. If a fall safety solution such as railing is not a realistic option, personal protective equipment such as harnesses, lanyards, and lifelines are required.

The No Minimum Height Rule

There is an instance in which there is no minimum height. If your employees are working over dangerous equipment, machinery, or any hazard into which they could fall, they must have fall protection at all times or machine guarding needs to be put into place.

Exceptions to the Basics

There are a number of exceptions to the basic rules, many found in the construction industry. Construction is dynamic, making it harder to recognize a fall hazard or install a permanent fall protection system. Because of this, exceptions to the regulations have been approved by OSHA. Some of these include scaffolding, steel erections, stairs, ladders, and vertical rebar assemblies.

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According to Subpart L of the Construction regulations (specifically 1926.451(g)(1)), fall protection on scaffolding is not required until you are greater than 10’ off the lower level.

Since most frame scaffolds are between 6’ and 10’ tall, this allows users to not have to worry about fall protection every time they set up a single bay or level of scaffolding. This exception allows for unprotected work on top of a single bay of scaffolding.

Steel Erection

The Steel Erection regulations, Subpart R of the Construction standards, are notorious for being lenient and difficult to understand.

Simply put, anybody involved in steel erection activities is not required to have fall protection until they are 15’ in the air.

Here’s where it gets tricky. Connectors – those employees on a steel erection crew actively receiving and connecting steel members – do not need to be tied off up to 30’ or two stories, whichever is less.

However, they must be wearing the proper fall protection equipment and have an approved anchor point after 15’. In this situation, a connector may choose to not tie off, but the ability to tie off must exist.

It is important to reiterate the ‘or two stories, whichever is less’ portion of the rule. Connectors may be required by law to be tied off at, say, 24’, if it was two stories of 12’ each. At the same time, they would not be required to be tied off if it was one story at 24’.

Stairs and Ladders

Most people don’t think about fall protection when it comes to ladders and stairways, mostly because stairwells are often enclosed or have some type of railing already installed.

OSHA requires in Subpart X (1926.1052(c)(12)) that all stairways having four or more risers or that rise more than 30 inches be equipped with a stair rail along each unprotected side or edge.

This is important to remember since stairs, permanent or temporary, are often built on job-sites without the railings and/or walls that will eventually enclose them.

With ladders, the key number to remember is 24’ (1926.1053(a)(18)). In any instance where the climb on a fixed ladder is greater than 24’ or where the climb is less than 24’ but the top of the ladder is greater than 24’ above a lower level, fall protection must be provided as one of the following: a ladder safety device or a self-retracting lifeline.

For extension ladders, there are three main considerations to keep in mind:

  1. Have a 3’ extension of the ladder past the level to which you are climbing.
  2. Have a 4:1 ratio of rise and run.
    1. Basically, for every four feet high the ladder rises, place the base of the ladder one foot away from the structure.
  3. Ensure you have three points of contact with the ladder at all times.
    1. Two legs, one hand. Two hands, one leg. This means you will not be able to carry something, such as a bucket, up and down a ladder. This would force you to break the three-point rule. Find another means like pulling it up by a rope after transitioning or holding smaller items in a belt or pocket.

Ladder Safety System

Climbing Vertical Rebar Assemblies

In the past, concern was raised as to whether or not fall protection was needed for employees climbing on the face of a vertical rebar assembly such as one that would be constructed for a wall that was to be poured in place.

In a letter of interpretation dated May 19, 1997, OSHA responded to previous letters from 1994 and 1996 regarding rebar assemblies. OSHA states that fall protection is not required while the employees are in motion up to 24’ because they consider the multiple handholds and footholds of a vertical rebar assembly to provide similar protection as that of a ladder. Just as in the ladder standard, should that employee need to climb to a height greater than 24’, they would be required to utilize fall protection.

Note that this exception is given during climbing or moving only. Once the employee reaches their place of work, they would need to have fall protection which could be a harness and lanyard or a positioning belt.

In the end, there isn’t a one-size-fits-all answer.

It is imperative that you understand each situation and determine what is required for fall protection when working at heights. Find which standard is applicable, then create a safety plan around the work being done.

When it comes to falling, you can never be too safe.

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